THUNDER™ Shuttle AGV — AI Edge Industrial Shuttle AGV
AI Edge Industrial Shuttle AGV

Transform Pallet Storage into Intelligent, High-Throughput Automation.

THUNDER™ Shuttle AGV is ArmorBionic’s next-generation shuttle robotics platform for high-density pallet storage, automated pallet movement, and intelligent warehouse optimization.

2000 kgPallet load
2.5 m/sUnloaded speed
LIFO / FIFOStorage flow
-30°CCold capability

Built for High-Density Pallet Storage.

Warehouse space is expensive. Traditional pallet handling requires wide forklift aisles, manual operation, and inefficient layouts. THUNDER™ operates inside pallet rack channels to enable deep-lane storage and retrieval while reducing the need for forklifts to enter storage lanes.

Shuttle-Based Pallet Storage, Upgraded with Intelligence.

THUNDER™ moves along rail-guided storage channels to load, unload, position, and retrieve pallets with controlled motion and reliable repeatability. It can support semi-automated forklift workflows or fully automated AS/RS systems.

StoreDeep-lane pallet storage
RetrieveFast pallet movement
OptimizeAI Edge control
ScaleAS/RS ready

Industrial AGV Architecture for Dense Warehouses.

High-Density Storage Automation

Enable multiple-deep pallet storage, reduce wasted aisle space, and improve warehouse capacity without expanding the facility footprint.

Deep LaneRack ChannelSpace Utilization

Heavy Payload Capability

Designed to move palletized goods up to 2000 kg for demanding logistics and industrial operations.

2000 kgIndustrial Load

AI Edge Intelligence

Local motion intelligence, smart pallet positioning, adaptive throughput optimization, predictive maintenance, and operational insights processed closer to the machine.

Low LatencyPredictive MaintenanceSmart PositioningOperational Data

LIFO & FIFO Flexibility

Support dense buffer storage and inventory rotation strategies for food, pharmaceutical, logistics, and distribution environments.

WMS / WCS / AS/RS Integration

Connect shuttle movement with inventory systems, rack automation, transfer cars, pallet lifts, and centralized warehouse control.

Industrial & Cold Environment Capability

Robust battery options, rack-guided movement, and working temperature support from -30°C to 50°C for frozen storage, food logistics, and industrial warehouses.

FoodFrozen StoragePharmaceuticalManufacturing
Warehouse OS Layer

From shuttle movement to smart pallet automation.

THUNDER™ can provide live data on shuttle status, pallet movement, lane activity, battery condition, system performance, and maintenance signals.

Smart Pallet PositioningPlacement verification and movement logic
Adaptive Throughput OptimizationTask assignment and waiting-time reduction
Predictive MaintenanceBattery, vibration, temperature, and motor behavior
Reduced Cloud DependencyCritical decisions processed at the edge

Flexible Automation Modes for Warehouse Strategies.

Semi-Automated Shuttle Operation

A forklift places THUNDER™ into the selected channel. The shuttle moves pallets inside the lane, reducing forklift travel inside deep rack spaces.

01

Fully Automated Storage System

Integrate with stacker cranes, transfer cars, pallet lifts, and warehouse control software for a fully automated high-density storage system.

02

LIFO Storage Flow

Ideal for dense storage where pallets are loaded and retrieved from the same side, maximizing storage efficiency for compatible inventory types.

03

FIFO Storage Flow

Ideal for buffer storage, transit warehouses, food, pharmaceutical, and inventory rotation requirements using opposite-side retrieval.

04

Applications Across High-Volume Pallet Operations.

Logistics & Distribution Centers

Improve pallet flow, increase storage density, reduce congestion, and support faster order fulfillment.

Food & Cold Storage

Support high-density pallet storage in temperature-controlled and frozen environments where space and reliability are critical.

Pharmaceutical Warehouses

Enable structured pallet movement, inventory control, and efficient storage for regulated logistics environments.

Manufacturing Warehouses

Automate pallet buffering between production, storage, and shipping areas to improve material flow.

Paper & Nondurable Goods

Support heavy pallet handling and high-volume storage for bulky inventory categories.

E-Commerce & Retail Distribution

Improve capacity and throughput for fast-moving palletized goods and high-demand logistics operations.

Smart Use-Case Dock — match THUNDER™ to the warehouse flow.

THUNDER™ Warehouse FlowOS

High-Density Storage

Increase storage capacity and goods flow using shuttle-based pallet storage for multiple-deep storage channels, while reducing wasted warehouse space.

Space UtilizationDeep StorageCapacityScalable Racking
Client ProblemConventional storage consumes space and limits pallet density.Facilities need more capacity without simply expanding footprint.
System CapabilityShuttle-based pallet storage inside deep racking channels.THUNDER™ runs on rails inside storage channels to load and unload pallets.
Business ValueHigh capacity at low space occupation.Operators gain denser storage, scalable lanes, and improved goods-in/goods-out flow.

Smart Spec — pallet shuttle data organized for decision-makers.

What is THUNDER™ Pallet Shuttle designed for?

THUNDER™ is designed for shuttle-based pallet storage systems in automatic storage systems with multiple-deep storage configurations. It helps increase storage capacity, goods-in/goods-out flow, and pallet handling efficiency.

How does the pallet shuttle system work?

An operator places the shuttle in the racking using a forklift and controls it via a tablet. The forklift loads pallets one by one at the lane entrance, and the shuttle moves along rails inside the storage channel to position pallets.

What storage flow modes are supported?

The catalog explains both LIFO, where pallets are put in and taken out from the same side, and FIFO, where incoming and outgoing operations are performed from opposite sides.

What pallet sizes are supported?

The listed pallet sizes are 800 × 1200 mm, 1000 × 1200 mm, and 1200 × 1200 mm.

What is the maximum pallet load?

The datasheet lists pallet load up to 2000 kg, assuming goods are correctly accommodated on stable pallets for flawless transportation.

What are the speed values?

The listed Pallet Shuttle speed is up to 2.0 m/s loaded and 2.5 m/s unloaded. The Autonomous Satellite Vehicle is listed up to 0.8 m/s loaded and 1.0 m/s unloaded.

Can THUNDER™ operate in cold or frozen environments?

Yes. The datasheet lists a working temperature range from -30°C to 50°C and includes frozen environments among target industries.

Can the system become fully automated?

Yes. The catalog states that the system is also available in a fully automated version featuring either stacker cranes or transfer cars.

Which industries are listed for THUNDER™?

The datasheet lists the food industry, frozen environments, pharmaceutical industry, nondurable paper industry, and logistics.

Technical Highlights.

Shuttle AGVSystem type for automatic and semi-automatic high-density pallet storage
2000 kgMaximum pallet load
800×1200
1000×1200
1200×1200
Compatible pallet sizes
25 ± 3 mmLifting unit
2.0 / 2.5 m/sLoaded / unloaded shuttle speed
1.0 m/s²Pallet shuttle acceleration loaded and unloaded
LiFePO4
51.1V / 60Ah
4.5 kWh battery option
LG 18650
54V / 56Ah
3.0 kWh battery option
-30°C to 50°CWorking temperature
LIFO / FIFOCompatible storage flow
WMS / WCSWarehouse software connectivity
AS/RS ReadyPallet lifts, transfer cars, stacker cranes, and centralized control

Build a Smarter, Denser, Faster Warehouse.

Deploy THUNDER™ Shuttle AGV to maximize storage capacity, automate pallet movement, reduce manual handling, and unlock intelligent industrial warehouse automation.

Download Datasheet